Vision-AI Wheel Rim Weld Detection System
İZCİ
The camera sees, the system analyses, İZCİ inspects
Detects the weld area on the wheel rim from the live image and reports the weld present / weld missing verdict to the line.
- Instant weld present / missing verdict
- On the live image
- Confidence-based detection results
- Each verdict is shown numerically
- Configurable inspection area
- Changed according to the wheel rim type
- Line notification via Modbus
- Modbus · PLC
- PLC receives the verdict directly
İZCİ eliminates guesswork from weld inspection on the wheel rim production line. It analyses the image from the industrial camera in real time, searches for the weld trace within the defined inspection area and displays the “weld present / weld missing” verdict on screen with a confidence score. The result is sent to the PLC over Modbus. Because the sensitivity and inspection area are adjusted from the operator screen, the system adapts to different wheel rim types; quality control is freed from operator dependency.
How it works
Three steps from image to verdict.
- 01
Imaging
The industrial camera in the cell captures the wheel rim live; the weld inspection area is defined on the image.
- 02
Assessment
The model searches for the weld trace in real time and produces its verdict with a confidence score.
- 03
Notification
The result appears on screen and is sent to the PLC over Modbus.
Technical specifications
System
- Operating principle
- Weld trace detection using real-time image processing within the inspection area
- Verdict
- Weld present / weld missing; with confidence score
- Inspection area
- Defined by coordinates on the image and saved
- Sensitivity
- Adjusted as a percentage from the operator screen
- Integration
- Modbus · PLC
- Application area
- Wheel rim production lines and robotic welding cells